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Planetary Slewing Gearboxes

T2 STAT Range ( 40000 ÷ 230000 Nm )
Ratio range ( 11 ÷ 2495 )

General Information

Input Configurations:

Types of triggers:

Table of Contents

Reggiana Riduttori – Combined V Series

A Slewing Drive is an integrated rotational system specifically engineered to provide controlled slow rotation while simultaneously carrying high combined loads. Unlike conventional gearboxes that are designed purely for power transmission, a slewing drive acts as a load‑bearing structural component, combining reduction gearing, bearing functionality, and mechanical interface into a single compact unit.

Slewing drives are typically used where high torque, low rotational speed, positional accuracy, and structural stability are required under demanding operating conditions.


Integrated Functionality

A planetary slewing drive performs three critical functions within one assembly:

  • Torque generation and speed reduction through a planetary gear stage
  • Load carrying capability, including:
    • Axial loads
    • Radial loads
    • Tilting moments
  • Structural connection between fixed and rotating machine parts via flanges and bolted interfaces

This high level of integration simplifies machine design, reduces component count, and significantly improves overall system stiffness and reliability.

Designed for Load‑Critical Applications

Slewing drives are not selected solely on transmitted torque. Their primary design logic is based on combined load conditions and structural behavior under real operating scenarios. This makes them especially suitable for applications where external forces dominate system performance.
Typical characteristics include:

  • High resistance to overturning moments
  • Stable load distribution through integrated bearing systems
  • Optimized backlash for improved positioning accuracy
  • Capability to safely hold loads at standstill

Typical Use Cases

Planetary slewing drives are widely applied in industries where rotational motion must be both precise and mechanically robust, such as:

  • Offshore and marine cranes
  • Truck‑mounted and mobile cranes
  • Wind turbine yaw and pitch systems
  • Construction and earth‑moving equipment
  • Forestry, mining, and special industrial machinery

In these environments, slewing drives ensure reliable operation under fluctuating loads, harsh weather conditions, and long service intervals.


A System Component, Not Just a Gearbox

The key distinction of a slewing drive lies in its system‑level role. It is not merely a reducer added to a machine, but a central mechanical node responsible for motion, load transfer, and structural integrity.
For this reason, slewing drives are commonly available with:

  • Multiple motor interfaces (electric or hydraulic)
  • Optional braking systems for load holding
  • Customized output solutions (splined shafts or integral pinions)
  • Protective coatings and sealing for harsh environments
  • Compliance with international standards and certifications where required

What This Means for Selection

Choosing the correct slewing drive requires understanding not only torque and speed, but also:

  • How loads act on the system
  • How forces are transmitted through the structure
  • How reliability and safety are ensured over the service life

These aspects are addressed in the following sections, starting with System Architecture Overview and Load & Structural Role.


Planetary Slewing Gearboxes – System Architecture Overview

A planetary slewing gearbox is a fully integrated mechanical system designed to perform rotation, load transmission, and structural connection within a single compact unit.
Unlike conventional gearboxes, its architecture is developed around load-bearing requirements, not just torque conversion.
The system is optimized for high torque, low-speed rotation while supporting axial loads, radial loads, and tilting moments generated by large rotating structures.


1. Planetary Gear Train

At the heart of the slewing gearbox lies a planetary reduction stage, chosen for its ability to deliver:

  • High torque density in a compact envelope
  • Coaxial input/output alignment
  • Uniform load sharing across multiple planet gears
  • High mechanical efficiency under continuous load

This configuration is ideal for slewing motions where steady torque, smooth rotation, and positional stability are critical.


2. Integrated Bearing System

A defining architectural feature of slewing gearboxes is the integration of heavy-duty bearings within the same housing as the gear train.
This bearing system enables the unit to:

  • Support axial loads from lifted or suspended masses
  • Absorb radial loads caused by eccentric forces
  • Resist overturning moments generated by long lever arms

The bearing arrangement directly defines the structural rating of the slewing gearbox and is a primary selection parameter.


3. Housing as a Structural Component

The gearbox housing is engineered not as a cover, but as a load-transmitting structural element.
Key characteristics include:

  • High-stiffness cast or fabricated construction
  • Precision-machined mounting surfaces
  • Optimized bolt patterns for force distribution
  • Direct mechanical interface between fixed and rotating parts

This allows the slewing gearbox to function as a mechanical joint within the machine structure.

How Forces Move Through the System

Architecture Driven by Load Logic

The architectural philosophy of planetary slewing gearboxes is based on controlled load paths.

All external forces acting on the machine follow a defined route:

  1. Loads enter through the output interface
  2. Forces are absorbed by the integrated bearing system
  3. Loads are distributed through the housing and flanges
  4. The drive motor remains mechanically isolated from structural stress

This separation between load-carrying elements and drive elements is fundamental to long-term reliability.


Input System Integration

Planetary slewing gearboxes support multiple input configurations to match different drive technologies, including:

  • Hydraulic piston motors
  • Hydraulic orbital motors
  • IEC or NEMA electric motors
  • Indirect or bevel gear inputs
  • Optional braking systems for load holding

This modularity ensures seamless integration into both mobile machinery and stationary industrial systems.


Output Interfaces & Load Transfer

The output side of the slewing gearbox is directly involved in load transfer and may include:

  • Splined output shafts
  • Integral pinions for ring gear engagement
  • Combined shaft–pinion configurations

Because external loads act directly on the output, its geometry and bearing support are critical for fatigue life, backlash control, and positional accuracy.


Architecture Before Sizing

In slewing applications, architecture always comes before numbers.

Before evaluating torque ratings, reduction ratios, or duty cycles, it is essential to understand:

  • How loads enter the system
  • How forces are distributed internally
  • How the unit connects structurally to the machine

These principles form the foundation for the next sections:

  • Load & Structural Role
  • Bearing & Load Path Logic

Load Path & Integration Philosophy

Slewing drives are structural machine components, not simple gear reducers.

Their primary role is to support and transfer combined external loads while enabling controlled rotational motion.

In operation, the slewing drive simultaneously withstands:

  • Axial loads along the rotation axis
  • Radial loads acting on the output pinion
  • Tilting moments generated by eccentric or overhung loads
  • High torque required to rotate heavy superstructures

The design philosophy separates structural load paths from power transmission:

  • External loads are absorbed by the integrated bearing system and housing
  • Gear stages are loaded only by torque, not by structural forces

By acting as the mechanical interface between the rotating mass and the fixed structure, the slewing drive ensures:

  • High stiffness and positional stability
  • Predictable load transfer into the machine frame
  • Reliable operation under heavy-duty and shock-load conditions

This load-centric architecture makes slewing drives essential for applications where rotation, load support, and structural integrity must be combined in a compact, integrated solution.

Slewing drives are structural load‑bearing components, not simple gear reducers.

They are designed to support and transfer axial loads, radial loads, tilting moments, and torque simultaneously within a compact integrated unit.

The core design principle is the separation of load paths and torque transmission:

  • External structural loads are absorbed by the integrated bearing system and housing
  • Gear stages are subjected only to torque, ensuring stable meshing and long service life

By acting as the mechanical interface between the rotating superstructure and the fixed frame, the slewing drive provides high stiffness, precise load control, and predictable structural behavior.

This architecture enables reliable operation under heavy loads, shock conditions, and continuous duty, making slewing drives essential for cranes, offshore equipment, wind systems, and heavy industrial machinery.

Slewing drives rely on an integrated heavy‑duty bearing system as the primary structural element, not as an accessory.
The bearing arrangement is engineered to close the external load loop inside the unit, so the gearbox can support the rotating mass while maintaining stable kinematics.
In real slewing duty, the output interface is exposed to combined actions:

  • Axial thrust along the rotation axis
  • Radial forces at the pinion/output interface
  • Tilting moments from overhung loads and eccentric centers of gravity
  • Torque required to rotate the superstructure under load

The load path philosophy is simple and strict: external forces must not travel through the gear mesh.
Instead:

  • Axial / radial / moment loads are taken by the integrated bearing rings and raceways
  • Those loads are reacted by the housing and mounting flange, transferring them into the machine frame
  • The planetary gear stages remain dedicated to torque transmission only

This bearing‑centric load management delivers:

  • Higher system stiffness and controlled deflection under moment loading
  • More consistent backlash behavior because tooth contact is not distorted by structural loads
  • Improved durability in shock‑load and heavy‑duty cycles, driven by predictable bearing reactions
  • A compact architecture where rotation, load support, and drivetrain integration are achieved in one unit

In short, the bearing set defines how the slewing drive behaves as a structural interface—while the gear train defines how it behaves as a power transmission.

A slewing drive is conceived as a fully integrated unit that combines torque transmission, load absorption, and structural connection in a compact assembly. Its design principle is based on functional separation: the planetary gear train transmits torque, while bearings and housing manage external loads.

Input power from hydraulic or electric motors is transferred into a multi‑stage planetary reduction system, where torque is increased through load sharing across multiple planet gears. This configuration enables high torque density, controlled backlash, and long service life under low‑speed, high‑load operating conditions.

External axial, radial, and tilting loads are absorbed by an integrated bearing system, which routes forces directly into the housing and mounting flanges. These loads are intentionally kept out of the gear meshes, ensuring that gears operate under torque only, without structural overload.

The housing is designed as a load‑carrying structure, closing the load path between upper and lower interfaces and allowing the slewing drive to function as both a drivetrain and a mechanical joint. Integrated lubrication and sealing systems support reliable operation in harsh environments and intermittent or oscillating motion.

Overall, the slewing drive represents a purpose‑engineered rotational system, optimized for high torque transmission, predictable load paths, compact integration, and long‑term reliability in demanding industrial applications.

Slewing drives are engineered as modular and configurable units, allowing direct integration into different machine layouts and operating conditions without additional drivetrain components.

They can be supplied with interfaces for hydraulic piston motors, hydraulic orbital motors, or electric motors (IEC / NEMA), with flexible input arrangements such as direct mounting or bevel gear stages to optimize performance and installation space.

Multiple output configurations are available, including splined shafts, integral pinions, or combined solutions, enabling direct connection to gears, racks, or rotating structures. Output shafts are supported by heavy‑duty bearings designed to withstand high axial, radial, and tilting loads.

Optional hydraulically released parking brakes provide secure holding under static or safety‑critical conditions. Lubrication and sealing systems are optimized for harsh environments, low‑speed rotation, and oscillating motion.

The integrated design eliminates the need for external bearings or couplings, simplifying system architecture and improving overall reliability. Certification options such as ATEX and DNV allow use in offshore, marine, and hazardous‑area applications.

 

Slewing drive selection is based on a load‑driven configuration logic, where structural loads and required torque define the gearbox size and architecture.

The process starts with defining external loads (axial, radial, and tilting moment) together with the required output torque and reduction ratio. Based on these values, the appropriate slewing size (RR series) and bearing capacity are selected to ensure structural safety and long service life.

Input configuration is then chosen according to the prime mover, supporting hydraulic piston, hydraulic orbital, or electric motors (IEC / NEMA). Output selection—splined shaft, integral pinion, or combined solution—is defined by the driven structure and mounting concept.

Additional parameters such as braking requirements, backlash level, lubrication type, environmental conditions, and certifications (ATEX, DNV) complete the configuration, resulting in a slewing drive fully matched to the application’s mechanical and operational demands.

Slewing drives are designed and manufactured in compliance with DNV Type Approval Certificate No. TAS0000170, covering 2000 Series, PLUS Series (planetary) and A Series (bevel) gear units.

The certification confirms conformity with:

  • DNV‑ST‑0378 – Offshore and platform lifting appliances
  • IMO SOLAS 1974 (including 1996 Amendments)
  • DNV‑OS‑E101 – Drilling facilities

Type approval validates suitability for installation on all vessels classed by DNV, ensuring reliability under severe offshore and lifting duty conditions. Gear ratings are defined according to F.E.M. load spectra and utilization classes, with torque values evaluated for lifting appliance requirements.

Manufacturing follows controlled material traceability (EN 10204 – 3.1), verified heat treatment depths, and conservative fatigue criteria based on 90% reliability of survival, supporting long service life and predictable performance in safety‑critical applications.

The certificate is valid until 02 March 2027.

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